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The problem with backlash comes into play when the direction of force on an axis changes. If you are applying force in one direction and all the backlash has been taken up, everything is fine -- any force you apply or movement you make will be transmitted to the tool like you'd expect. However, if you have to decelerate, or you've gone over-center, or the tool/load pulls harder than you're pushing, now you have to apply force in the other direction, which you can't do until you take up the backlash.

If your axis has high enough friction, then nothing will move when your actuator is in the decoupled backlash region, so you can compensate by adding the backlash amount to your target position whenever you switch directions. But that means you need more friction than tool force, with bigger motors and drivetrain to compensate. It's often easier just to build a system with zero backlash, then you can focus on tuning for system rigidity/resonance (as shown in your link).



That was why OP suggested to have 2 motors on each joint, going in opposite direction. The problem with this is that you now have twice the amount of motors.


Oof, I appreciate you pointing that out because somehow I got the first part and skipped that one. Yeah, I could see that working, but it sounds inefficient.




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